Designing a good layout and having a high efficiency will certainly reduce production costs so as to generate more profits for the company. In PT XYZ, the layout of the machines and departments is still less efficient, which took quite far for the materials to proceed and was also accompanied by the backtracking. According to that statement, the authors do the design a new layout using Activity Relationship Chart, Worksheet, Dimensionless Block Diagram, Activity Relationship Diagram, Area Allocation Diagram, From to Chart, and Material Handling Equipment so, giving the result of a new layout that yields efficiency up to 16% of a type of product. In addition, to support the work of the operator, design tools were carried out using Rapid Entire Body Assessment and Anthropometry methods in making the design of these tools so as to produce a so-called "Adjustable Pallet".